The design of the assembled microfluidic Puck permits the use of phenotypically characterized and validated confluent and membrane-adherent cells. For these studies, we used human RPE cells, a highly polarized, hexagonally packed, and pigmented tissue layer beneath the retina that plays a critical role in the maintenance of retinal health and function.
13,14 The RPE cells were cultured on Transwell inserts (Corning Costar Transwell 3412; Corning, NY) and maintained in a polarized and pigmented epithelial morphology (as seen in the native tissue) for 30 days, while TEER was monitored (EVOM2; World Precision Instruments, Sarasota, FL). The tissue polarization was quantified using TEER measurements
15–17 prior to cutting the Transwell membrane and the cells it supports from the Transwell insert by means of a biopsy punch (Acu. Punch CE0413; Acuderm, Inc., Ft. Lauderdale, FL). The cell-laden membrane was transferred en bloc to the microfluidic device for experiments. The transfer and study of the cell-laden Transwell membrane facilitated detailed examination of an intact monolayer phenotype with mature tight junctions. The microfluidic chamber was designed to allow the disk-like Puck components to be stacked within a threaded tube and a single retaining ring clamped together as a multilayer assembly, to incorporate the membrane with polarized cells into the restricted-volume microfluidic chamber. The Puck microbioreactor was designed to achieve the same function as commercially available openable flow-through microfluidic devices.
18,19 Rather than purchasing clamps made from machined parts that use proprietary designs, we used commercially available lens tubes (SM1L05E; ThorLabs, Newton, NJ) and threaded retaining rings (SM1PRR; ThorLabs) as the basis of a cylindrical clamp. Multiple layers of microfluidic elements were laser-cut from preformed acrylic (8560K172; McMaster-Carr, Elmhurst, IL) and silicone (87315K71 and 87315K73; McMaster-Carr) sheets using an infrared laser cutter (Mini 30W; Epilog Laser, Golden, CO). Unlike other low-volume, membrane insert devices in the literature, our approach precluded the need for either molding processes, such as those used to make soft lithography with PDMS
20 or thermoplastics,
21 or the need for three-dimensional printing.
22 A Transwell membrane supporting a polarized monolayer of RPE cells was cut out of a Transwell insert with a biopsy punch to create a 12-mm diameter membrane disk covered with cells. The layers b, c, and d shown in
Figure 1 were inserted into the lens tube, and these silicone layers were used to compress a chamber over the membrane, backed by a glass disk (201080; Esslinger & Co., St. Paul, MN), using a spanner wrench (SPW801; ThorLabs), and tightened to a torque of 0.11 to 0.22 N-m. DMEM media with 10% fetal calf serum were drawn into a patented, custom-built rotary peristaltic pump
23 from a sterile reservoir and connected to the Puck using 1.5-mm Tefzel tubing (1/16-in. OD, 0.02-in. ID, 1516L; IDEX Health & Science, West Henrietta, NY). The cells outside the margins of the reservoir remained sandwiched between silicone and silicone-backed membrane. To minimize any impact of the contents of damaged cells leaking into the test chamber, the chamber was perfused with media after insertion of the membrane, prior to collection of the test samples, to rinse away potential contaminants. A patented custom bubble trap was placed between the pump and the Puck to prevent evolved gas bubbles from entering the cell chamber.
24 Computer-aided design (CAD) files for the laser-cut parts can be found at
https://github.com/ericspivey/retina-puck.